There it is, beautiful yes? It's hollow so I'm filling it with Great Stuff. Not sure how well it will work, but if it fails to add structural stability, I can always make another because I have the mold. I'm only planning on making one of these guns, so making molds for one-off parts is overkill. But I wanted to have a save point because you can't always "undo" in real life. Great Stuff is not "undo" friendly. What I should have done for a one-off part is take the foam sculpt, coat it in polyester or some other durable but sandable material (instead of plaster), and work with that.
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